Mitsubishi Electric FR-A500 Manuel d'instructions

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Page 1 - FR-E 500

FR-E 500Frequency InverterInstruction ManualFR-E 520 ECFR-E 540 EC125256Version EMITSUBISHI ELECTRICArt.No.:2001 01 04MITSUBISHI ELECTRIC INDUSTRIAL A

Page 2

IV4.2.42 Actual operation hour meter clear (Pr. 171) ...1424.2.43 Input terminal function selection (P

Page 3

PARAMETERS85Pr. 52 "control panel/PU main display data selection"Related parameter! ! Speed display (Pr. 37)4.2.15 Speed display (Pr. 37)Pr.

Page 4

PARAMETERS86Pr. 73 "0-5V/0-10V selection"Pr. 79 "operation mode selection"Pr. 902 "frequency setting voltage bias"Pr. 90

Page 5 - WARNING

PARAMETERS87Pr. 190 "RUN terminal function selection"Pr. 191 "FU terminal function selection"Pr. 192 "A, B, C terminal functi

Page 6

PARAMETERS88Pr. 190 "RUN terminal function selection"Pr. 191 "FU terminal function selection"Pr. 192 "A, B, C terminal functi

Page 7 - CONTENTS

PARAMETERS89Pr. 37 "speed display"Pr. 55 "frequency monitoringreference"Pr. 56 "current monitoringreference"Pr. 171 &quo

Page 8 - 4 PARAMETERS 60

PARAMETERS90<Setting>Set Pr. 52 and Pr. 158 in accordance with the following table:Parameter SettingPr. 52 Pr. 158Signal Type UnitControlpanelLE

Page 9

PARAMETERS91Pr. 158 "AM terminal function selection"Pr. 901 "AM terminal calibration"Related parameters! ! Monitoring reference (P

Page 10 - 5 PROTECTIVE FUNCTIONS 157

PARAMETERS92! ! Automatic restart after instantaneous power failure (Pr. 57, Pr. 58)4.2.22 Automatic restart after instantaneous power failure(Pr. 57,

Page 11 - Contents

PARAMETERS93Pr. 1 "maximum frequency"Pr. 7 "acceleration time"Pr. 8 "deceleration time"Pr. 18 "high-speed maximumfr

Page 12 - O U T L I N E

PARAMETERS94! OperationPr. 59SettingRemote setting functionFrequency setting storage function(E2PROM)0No1Yes Yes2Yes No"Use Pr. 59 to select wh

Page 13 - K - EC

V5.3.6 Daily and Periodic Inspection ...1715.3.7 Replacement of parts ...

Page 14 - (4) Wiring

PARAMETERS95Pr. 7 "acceleration time"Pr. 8 "deceleration time"Related parameters4.2.24 Shortest acceleration/deceleration mode (Pr

Page 15 - 1.2 Basic Configuration

PARAMETERS96<Setting>"Set the parameters when it is desired to improve the performance in the shortestacceleration/deceleration mode.(1) Pr

Page 16 - 1.3 Structure

PARAMETERS97<Setting>Use Pr. 65 to select the protective functions (major faults) which execute retry.Errors Resetfor RetrySettingDisplay 0 1 2

Page 17

PARAMETERS98Pr. 0 "torque boost"Pr. 12 "DC injection brake voltage"Pr. 19 "base frequency voltage"Pr. 80 "motor cap

Page 18 - Wiring hole

PARAMETERS99By setting any of "100 to 123", the electronic overcurrent protection thermal characteristic(applied motor) can be changed as in

Page 19 - Accessory cover

PARAMETERS100Pr. 22 "stall prevention operation level"Pr. 38 "frequency at 5V (10V) input"Related parameters! ! Voltage input (Pr.

Page 20

PARAMETERS101! ! Input filter time constant (Pr. 74)4.2.29 Input filter time constant (Pr. 74)Pr. 74 "filter time constant"You can set the i

Page 21 - (RS-485 cable specifications)

PARAMETERS102<Setting>Pr. 75SettingReset SelectionPU DisconnectionDetectionPU StopSelection0Reset input normally enabled.1Reset input enabled on

Page 22 - 1.3.7 Exploded view

PARAMETERS103Pr. 79 "operation mode selection"Related parametersNote:1. By entering the reset signal (RES) during operation, the inverter sh

Page 23 - CHAPTER 2

PARAMETERS104Pr. 79 "operation mode selection"Related parameters<Setting>Pr. 77SettingFunction0Parameter values may only be written du

Page 24 - 2.1 Installation

C H A P T E R 1O U T L I N EThis chapter gives information on the basic "outline" of thisproduct.Always read the instructions before using

Page 25 - 8) Vertical mounting

PARAMETERS105Pr. 4 to Pr. 6, Pr. 24 to Pr. 27,Pr. 232 to Pr. 239"multi-speed operation"Pr. 180 to Pr. 183(input terminal function selection)

Page 26 - (RS-485)

PARAMETERS106Note: Either "3" or "4" may be set to select the PU/external combined operation.These settings differ in starting met

Page 27 - INSTALLATION AND WIRING

PARAMETERS1072) FunctionMRS Signal Function/OperationONOutput stopped during external operation.Operation mode can be switched to PU operation mode.Pa

Page 28

PARAMETERS108(3) Operation mode switching by external signal1) PreparationSet "8" (switching to other than external operation mode) in Pr. 7

Page 29

PARAMETERS109Pr. 71 "applied motor"Pr. 83 "rated motor voltage"Pr. 84 "rated motor frequency"Pr. 96 "auto-tuning se

Page 30 - 300m + 300m = 600m

PARAMETERS110Pr. 7 "acceleration time"Pr. 9 "electronic thermal O/L relay"Pr. 71 "applied motor"Pr. 79 "operation m

Page 31 - Notes on Earthing (Grounding)

PARAMETERS111<Operating conditions>"The motor is connected."The motor capacity is equal to or one rank lower than the inverter capacit

Page 32

PARAMETERS112%%%% Parameter detailsParameterNumberSetting Description9 0 to 500A Set the rated motor current (A).0, 100 Thermal characteristics suitab

Page 33

PARAMETERS113(3) Monitoring the offline tuning statusWhen the parameter unit (FR-PU04) is used, the Pr. 96 value is displayed duringtuning on the main

Page 34

PARAMETERS1144) Error display definitionsError Display Error Cause Remedy9 Inverter trip Make setting again.91Current limit (stall prevention) functio

Page 35 - (3) Wiring method

OUTLINE11.1 Pre-Operation Information1 OUTLINE1.1 Pre-Operation Information1.1.1 Precautions for operationThis manual is written for the FR-E500 serie

Page 36

PARAMETERS115<Setting the motor constant as desired>!To set the motor constant without using the offline auto tuning data<Operating procedure

Page 37

PARAMETERS1164.2.36 Computer link operation (Pr. 117 to Pr. 124, Pr. 342)Pr. 117 "station number"Pr. 118 "communication speed"Pr.

Page 38

PARAMETERS117<Setting>To make communication between the personal computer and inverter, thecommunication specifications must be set to the inver

Page 39

PARAMETERS118! ParameterNumberDefinition Setting Data Definition0When parameter write is performed from thecomputer, parameters are written to E2PROM.

Page 40

PARAMETERS119Note:1. Setting any of "0.01 to 9998" in Pr. 37 "speed display" and "1" in data code"HFF" changes

Page 41 - (Note 2)

PARAMETERS1202) Reply data from inverter to computer during data write*3NAK123 4*45[No data error detected][Data error detected]Inverter station numbe

Page 42

PARAMETERS1215) Waiting timeSpecify the waiting time between the receipt of data at the inverter from thecomputer and the transmission of reply data.

Page 43

PARAMETERS1227) Sum check codeThe sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte(8 bits) of the sum (binary) derived from

Page 44 - 2.2.6 Design information

PARAMETERS123! CAUTIONWhen the inverter's permissible communication time interval is not set,interlocks are provided to disable operation to pre

Page 45 - 2.3 Other Wiring

PARAMETERS124! No.ItemInstructionCodeDescriptionNumber ofData Digits(Data codeFF=1)H0000 to HFFFF: Two most recent alarmdefinitionsAlarm definition di

Page 46

OUTLINE2(2) Preparation of instruments and parts required for operationInstruments and parts to be prepared depend on how the inverter is operated. Pr

Page 47

PARAMETERS125No.ItemInstructionCodeDescriptionNumber ofData Digits(Data codeFF=1)6 Inverter reset HFDH9696: Resets the inverter.As the inverter is res

Page 48

PARAMETERS126! <Error Code List>The corresponding error code in the following list is displayed if an error is detected inany communication requ

Page 49 - Power supply

PARAMETERS127(5) Communication specifications for RS-485 communicationOperation ModeOperationLocationItemCommunicationOperation from PUConnectorExtern

Page 50

PARAMETERS128Pr. 73 "0-5V/0-10V selection"Pr. 79 "operation mode selection"Pr. 180 to Pr. 183 (inputterminal function selection)Pr

Page 51

PARAMETERS129(2) PID action overview1) PI actionA combination of proportional control action (P) and integral control action (I) forproviding a manipu

Page 52 - 2.3.5 Peripheral devices

PARAMETERS1304) Reverse actionIncreases the manipulated variable (output frequency) if deviation X (set point -process value) is positive, and decreas

Page 53

PARAMETERS131(3) Wiring example#Pr. 190 = 14#Pr. 191 = 15#Pr. 192 = 16Power supplyNFBInverterForward rotationReverse rotationSetting potentiometer(Set

Page 54 - <Example>

PARAMETERS132(4) I/O signalsSignal Terminal Used Function Description2 2 Set point input Enter the set point for PID control.Input4 4 Process value in

Page 55

PARAMETERS133(5) Parameter settingParameterNumberSetting Name Description0 No PID action20For heating, pressure control,etc.PID reverse action12821PID

Page 56 - Canadian Electrical Codes

PARAMETERS134(7) Calibration example(A detector of 4mA at 0°C and 20mA at 50°C is used to adjust the room temperature to25°C under PID control. The se

Page 57 - 2) Compliance

1.2 Basic ConfigurationOUTLINE31.2 Basic Configuration1.2.1 Basic configurationThe following devices are required to operate the inverter. Proper peri

Page 58 - 3) Outline of instructions

PARAMETERS135<Set point input calibration>1. Apply the input voltage of 0% set point setting (e.g. 0V) to across terminals 2-5.2. Make calibrati

Page 59 - CHAPTER 3

PARAMETERS136Pr. 190 to Pr. 192(output terminal function selection)Related parameters4.2.38 Output current detection function (Pr. 150, Pr. 151)Pr. 15

Page 60 - 3.1 Pre-Operation Information

PARAMETERS137Pr. 190 to Pr. 192 (outputterminal function selection)Related parameters! ! Zero current detection (Pr. 152, Pr. 153)4.2.39 Zero current

Page 61

PARAMETERS138 CAUTIONThe zero current detection level setting should not be too high, and thezero current detection time setting should not be too lon

Page 62 - 3.1.2 Power on

PARAMETERS139 <Setting>Refer to the following tables and set the parameter as required.Stall PreventionOperation Selection ": Activated !:

Page 63 - 3.2 About the Control Panel

PARAMETERS1404.2.41 User group selection (Pr. 160, Pr. 173 to Pr. 176)Pr. 160 "user group read selection"Pr. 173 "user group 1 registra

Page 64 - 3.2.3 Monitoring

PARAMETERS141(3) Set the required value in Pr. 160 to make the user group or groups valid or invalid.Pr. 160 Setting Description0 Previous parame

Page 65 - 3.2.4 Frequency setting

PARAMETERS142Pr. 52 "control panel/PU main display data selection"Related parameter! ! Actual operation hour meter clear (Pr. 171)4.2.42 Ac

Page 66 - Press for

PARAMETERS143<Setting>Refer to the following list and set the parameters.SettingSignalNameFunctionRelatedParametersPr. 59 = 0 Low-speed operatio

Page 67 - 3.2.7 Help mode

PARAMETERS144! Output terminal function selection (Pr. 190 to Pr. 192)4.2.44 Output terminal function selection (Pr. 190 to Pr. 192)Pr. 190 "RUN

Page 68 - (4) All clear

OUTLINE41.3 Structure1.3 Structure1.3.1 Appearance and structure(1) Front viewFront coverRating plateCapacity plateAccessory coverWiring port coverfor

Page 69 - 3.3.1 Pre-operation checks

PARAMETERS145Pr. 232 to Pr. 239&&&& Refer to Pr. 4.Pr. 240&&&& Refer to Pr. 72.! Cooling fan operation selection (! Pr

Page 70 - (1) Operation at 50Hz

PARAMETERS146! ! Slip compensation (Pr. 245 to Pr. 247)4.2.46 Slip compensation (Pr. 245 to Pr. 247)Pr. 245 "rated motor slip"Pr. 246 "

Page 71 - (2) PU jog operation

PARAMETERS147Pr. 7 "acceleration time"Pr. 8 "deceleration time"Pr. 44 "second acceleration/deceleration time"Pr. 45 &quo

Page 72

PARAMETERS148When the Pr. 250 value is 8888, the functions of terminals STF and STR change asshown below:STF = start signal, STR = rotation direction

Page 73

PARAMETERS149Pr. 55 "frequency monitoringreference"Pr. 56 "current monitoringreference"Pr. 158 "AM terminal functionselection

Page 74 - CHAPTER 4

PARAMETERS150<Operation procedure>#When using the control panel (FR-PA02-02)1) Select the PU operation mode.4) Read Pr. 901 "AM terminal ca

Page 75 - 4.1 Parameter List

PARAMETERS151Pr. 38 "frequency at 5V (10V) input"Pr. 39 "frequency at 20mA input"Pr. 73 "0-5/0-10V selection"Pr. 79 &quo

Page 76

PARAMETERS152Pr. 903 "frequency setting voltage gain"(Pr. 902, Pr. 904, Pr. 905 can also be adjusted similarly.)<Adjustment procedure>

Page 77

PARAMETERS1532) Set "1" (PU operation mode) in Pr. 79 "operation mode selection".Example: To change the external operation mode (P

Page 78

PARAMETERS154(3) Read Pr. 903 and show the current setting of the gain frequency.(Pr. 902, Pr. 904 and Pr. 905 can also be adjusted similarly.)MODESET

Page 79

OUTLINE51.3.2 Removal and reinstallation of the front cover""""RemovalThe front cover is fixed with catches in positions A, B and

Page 80

PARAMETERS1551) When not adjusting the gain voltage " To (5)2) When adjusting any point by applying a voltage " To (6)3) When adjusting any

Page 81

PARAMETERS156(7) How to adjust any point without applying a voltage across terminals 2-5(without a current flowing across terminals 4-5)(when changing

Page 82

C H A P T E R 5PROTECTIVEFUNCTIONSThis chapter explains the "protective functions" of thisproduct.Always read the instructions before usin

Page 83

5.1 Errors (Alarms)PROTECTIVE FUNCTIONS1575 PROTECTIVE FUNCTIONS5.1 Errors (Alarms)If any fault has occurred in the inverter, the corresponding prote

Page 84

PROTECTIVE FUNCTIONS158Operation Panel IndicationE. OC3FR-PU04OC During DecNameOvercurrent shut-off during decelerationDescriptionWhen the inverter o

Page 85

PROTECTIVE FUNCTIONS159Operation Panel IndicationE. THMFR-PU04Motor OverloadNameMotor overload shut-off (electronic overcurrent protection)(Note 1)De

Page 86

PROTECTIVE FUNCTIONS160Operation Panel IndicationE. BEFR-PU04Br. Cct. Fault (Note)NameBrake transistor alarm detection (Note 2)DescriptionIf a brake

Page 87 - 4.2.4 Multi-speed operation

PROTECTIVE FUNCTIONS161Operation Panel IndicationE.OPTFR-PU04Option FaultNameOption alarmDescriptionStops the inverter output if the inverter station

Page 88 - Pr. 44, Pr. 45)

PROTECTIVE FUNCTIONS162E. 6 Fault 6Operation Panel IndicationE. 7FR-PU04Fault 7NameCPU errorDescriptionThis function stops the inverter output if

Page 89

PROTECTIVE FUNCTIONS163(3) WarningsOperation Panel IndicationOLFR-PU04OLNameStall prevention (over current)DuringaccelerationIf a current of more tha

Page 90

OUTLINE61.3.3 Removal and reinstallation of the wiring cover""""RemovalRemove the wiring cover by pulling it in the direction of a

Page 91

PROTECTIVE FUNCTIONS164Operation Panel IndicationoLFR-PU04oLNameStall prevention (overvoltage)DescriptionDuringdecelerationIf the regenerative energy

Page 92

PROTECTIVE FUNCTIONS1655.1.2 To know the operating status at the occurrence of alarmWhen any alarm has occurred, the display automatically switches t

Page 93

5.2 TroubleshootingPROTECTIVE FUNCTIONS1665.2 TroubleshootingPOINT:Check the corresponding areas. If the cause is still unknown, it isrecommended to

Page 94

PROTECTIVE FUNCTIONS167! 5.2.3 Speed greatly differs from the settingCheck that the frequency setting signal is correct. (Measure the input signallev

Page 95 - 600 100 200 300 400

PROTECTIVE FUNCTIONS1685.2.8 Operation mode is not changed properlyIf the operation mode does not change correctly, check the following:1. External i

Page 96

5.3 Precautions for Maintenance and InspectionPROTECTIVE FUNCTIONS1695.3 Precautions for Maintenance and InspectionThe transistorized inverter is a s

Page 97

PROTECTIVE FUNCTIONS1705.3.4 Insulation resistance test using megger(1)Before performing the insulation resistance test using a megger on the externa

Page 98

PROTECTIVE FUNCTIONS1715.3.6 Daily and Periodic InspectionIntervalPeriodic*Area ofInspectionInspectionItemDescriptionDaily1 year2 yearsMethod Criteri

Page 99 - Pr.33:30Hz

PROTECTIVE FUNCTIONS172IntervalPeriodic*Area ofInspectionInspectionItemDescriptionDaily1 year2 yearsMethod Criterion InstrumentMaincircuitRelay(1) Ch

Page 100 - 4.2.15 Speed display (Pr. 37)

PROTECTIVE FUNCTIONS173!!!! Checking the inverter and converter modules<Preparation>(1)Disconnect the external power supply cables (L1, L2, L3)

Page 101 - PARAMETERS

OUTLINE71.3.4 Removal and reinstallation of the accessory cover""""RemovalHold down the portion A indicated by the arrow and lift

Page 102

PROTECTIVE FUNCTIONS1745.3.7 Replacement of partsThe inverter consists of many electronic parts such as semiconductor devices.The following parts may

Page 103 - <Setting>

PROTECTIVE FUNCTIONS175!!!! Removal1) Remove the front cover(refer to page 5).2) Unplug the fan connector.The cooling fan isconnected to the coolingf

Page 104

PROTECTIVE FUNCTIONS176!!!! Reinstallation1) After confirming theorientation of the fan,reinstall the fan to thecover so that the arrow onthe left of

Page 105

PROTECTIVE FUNCTIONS177(2) Smoothing capacitorsA large-capacity aluminum electrolytic capacitor is used for smoothing the DC in themain circuit, and

Page 106

PROTECTIVE FUNCTIONS1785.3.8 Measurement of main circuit voltages, currents and powers!!!!Measurement of voltages and currentsSince the voltages and

Page 107 - (Pr. 57, Pr. 58)

PROTECTIVE FUNCTIONS179Measuring Points and InstrumentsItem Measuring Point Measuring InstrumentRemarks(Reference Measured Value)Power supplyvoltage(

Page 108

This chapter provides the "specifications" of this product.Always read the instructions before using the equipment6.1 Standard Specification

Page 109

6.1 Standard SpecificationsSPECIFICATIONS1806 SPECIFICATIONS6.1 Standard Specifications6.1.1 Model specifications(1) 3-phase 400V power supplyType FR-

Page 110 - < Setting>

SPECIFICATIONS181(2) Single-phase 200V power supplyType FR-E520S- K-EC 0.4 0.75 1.5 2.2Applicable motor capacity (kW)(Note 1)0.4 0.75 1.5 2.2R

Page 111

SPECIFICATIONS1826.1.2 Common specificationsControl systemSoft-PWM control/high carrier frequency PWM control can be selected.V/F control or general-p

Page 112

A - 1Thank you for choosing the Mitsubishi Transistorized inverter.This instruction manual gives handling information and precautions for use of thise

Page 113 - 4.2.26 Applied motor (Pr. 71)

OUTLINE81.3.5 Reinstallation and removal of the control panelTo ensure safety, reinstall and remove the optional control panel (FR-PA02-02) afterswitc

Page 114

SPECIFICATIONS183Operation functionsMaximum/minimum frequency setting, frequency jump operation,external thermal relay input selection, automatic rest

Page 115 - 4.2.28 Voltage input (Pr. 73)

SPECIFICATIONS1846.1.3 Outline drawings!!!!FR-E540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC!!!!FR-E520S-0.4K, 0.75K, 1.5K, 2.2K-EC1501285138140Cooling fan × 1

Page 116

SPECIFICATIONS185!!!! FR-E540-5.5K, 7.5K-EC2085220148736411150138(Unit: mm)2-φ5 hole6666Cooling fan × 26

Page 117 - (2) Parameter unit (FR-PU04)

A P P E N D I XThis chapter provides "supplementary information" for useof this product.Always read the instructions before using the equipm

Page 118

Appendix 1 Data Code List186APPENDIXAppendix 1 Data Code ListData CodeFunc-tionParameterNumberNameRead WriteLink Parameter ExtensionSetting(Data Code

Page 119

187Data CodeFunc-tionParameterNumberNameRead WriteLink Parameter ExtensionSetting(Data Code 7F/FF)41Up-to-frequency sensitivity29 A9042Output frequenc

Page 120

188Data CodeFunc-tionParameterNumberNameRead WriteLink Parameter ExtensionSetting(Data Code 7F/FF)80Motor capacity50 D0 082Motor exciting current52 D2

Page 121 - (2) PU operation interlock

189Data CodeFunc-tionParameterNumberNameRead WriteLink Parameter ExtensionSetting(Data Code 7F/FF)180RL terminal function selection 14 94 2181RM termi

Page 122

REVISIONS*The manual number is given on the bottom left of the back cover.Print Date*Manual NumberRevisionMar., 1999 IB(NA)-0600002-A First editionApr

Page 123

MITSUBISHI ELECTRICEuropean RepresentativesHeadquartersWiener Straße 89A-2500 Baden+43 (0) 2252 / 85 55 20Phone:+43 (0) 2252 / 488 60Fax:GEVAAUSTRIAP

Page 124

OUTLINE9"""" Using the connection cable for operation1) Fit the rear cover option FR-E5P to the back surface of the control panel.

Page 125

OUTLINE101.3.6 Removal of the operation panel (FR-PA02-02) front cover1) Open the control panel front cover to 90 degrees.2) Pull out the control pane

Page 126

INSTALLATION ANDWIRINGThis chapter gives information on the basic "installation andwiring" for use of this product.Always read the instructi

Page 127

2.1 InstallationINSTALLATION AND WIRING112 INSTALLATION AND WIRING2.1 Installation2.1.1 Instructions for installation1) Handle the unit carefully.Th

Page 128

INSTALLATION AND WIRING123) Note on ambienttemperaturesMeasurement positionMeasurement position5cm5cm5cmFR-E5004) Clearances around the inverterFR-E

Page 129

2.2 WiringINSTALLATION AND WIRING132.2 Wiring2.2.1 Terminal connection diagram (when source logic is selected)""""3-phase 400V p

Page 130

INSTALLATION AND WIRING14"""" Single-phase 200V power inputPower supplyNFBL1NMotorIMEarth(Ground)UVWMCNote:1. To ensure safety,

Page 131 - , Pr. 342

INSTALLATION AND WIRING15(2) Description of the control circuit terminalsType SymbolTerminalNameDescriptionSTFForwardrotation startTurn on the STF s

Page 132

INSTALLATION AND WIRING16Type SymbolTerminalNameDescriptionContactA, B, C Alarm outputChange-over contact output indicating thatthe output has been

Page 133 - (1) Communication protocol

A - 2 SAFETY INSTRUCTIONS1. Electric Shock Prevention WARNING!While power is on or when the inverter is running, do not open the front cover.You may g

Page 134 - (3) Data format

INSTALLATION AND WIRING172.2.2 Wiring of the Main Circuit(1) Wiring instructions1) It is recommended to use insulation-sleeved solderless terminals

Page 135 - (4) Data definitions

INSTALLATION AND WIRING186) Connect only the recommended optional brake resistor between the + - PR.These terminals must not be shorted.7) Electroma

Page 136

INSTALLATION AND WIRING19(2) Terminal block layout of the power circuitFR-E540-0.4K to 7.5K-ECP1−+PRL1L2L3UVWScrew size (M4)TB1Screw size (M4)FR-E52

Page 137

INSTALLATION AND WIRING202) FR-E520S-0.4K to 2.2K-ECCablesPVC InsulatedCablesCrimpingTerminalsmm2AWG mm2ApplicableInverterTypeTerminalScrewSizeTight

Page 138 - No. Item

INSTALLATION AND WIRING21(4) Connection of the power supply and motor"""" Three-phase power inputEarth(Ground)Earth(Ground)term

Page 139

INSTALLATION AND WIRING222.2.3 Wiring of the control circuit(1) Wiring instructions1) Terminals PC, SE and 5 (and SD when sink logic is selected) ar

Page 140

INSTALLATION AND WIRING232) When using bar terminals and solid wires for wiring, their diameters should be0.9mm maximum. If they are larger, the thr

Page 141

INSTALLATION AND WIRING242) Source logic type•In this logic, a signal switches on when a current flows into the corresponding signalinput terminal.T

Page 142

INSTALLATION AND WIRING25•When using an external power supply for transistor output, use terminal PC as acommon to prevent misoperation caused by un

Page 143

INSTALLATION AND WIRING262.2.4 Connection to the PU connector(1) When connecting the control panel or parameter unit using a cableUse the option FR-

Page 144 - (2) PID action overview

A - 33. Injury Prevention CAUTION!Apply only the voltage specified in the instruction manual to each terminal toprevent damage etc.!Ensure that the ca

Page 145

INSTALLATION AND WIRING27<System configuration examples>1) When a computer having a RS-485 interface is used with several invertersPU connecto

Page 146 - (3) Wiring example

INSTALLATION AND WIRING28<Wiring methods>1) Wiring of one RS-485 computer and one inverterSDBSDARDBRDAFGSGCSBCSARSBRSARDBRDASDBSDASG(Note 1)Co

Page 147

INSTALLATION AND WIRING292.2.5 Connection of stand-alone option unitsThe inverter accepts a variety of stand-alone option units as required.Incorrec

Page 148 - Terminal setting

INSTALLATION AND WIRING30(3) Connection of the FR-HC high power factor converter (option unit)(In the case of single-phase power input, the FR-HC ca

Page 149 - (7) Calibration example

INSTALLATION AND WIRING312.2.6 Design information1) Provide electrical and mechanical interlocks for MC1 and MC2 which are used forcommercial power

Page 150 - [Manipulated variable]

2.3 Other WiringINSTALLATION AND WIRING322.3 Other wiring2.3.1 Power supply harmonicsPower supply harmonics may be generated from the converter sect

Page 151

INSTALLATION AND WIRING332.3.2 Inverter-generated noise and reduction techniquesSome noises enter the inverter causing it to incorrectly operate, an

Page 152

INSTALLATION AND WIRING343) Measures against noises which are radiated by the inverter causing misoperation ofperipheral devices.Inverter-generated

Page 153

INSTALLATION AND WIRING35Noise Path Measures1), 2), 3)When devices which handle low-level signals and are susceptible tomisoperation due to noise (s

Page 154 - &&

INSTALLATION AND WIRING36!!!! Data line filterNoise entry can be prevented by providing a data line filter for the detector or othercable.!!!! Examp

Page 155

A - 4(2) Wiring CAUTION!Do not fit capacitive equipment such as power factor correction capacitor, radionoise filter or surge suppressor to the output

Page 156

INSTALLATION AND WIRING372.3.3 Leakage currents and countermeasuresDue to the static capacitance existing in the inverter I/O wiring and motor, leak

Page 157

INSTALLATION AND WIRING38!!!! Countermeasures"Use the electronic overcurrent protection of the inverter."Decrease the carrier frequency. N

Page 158

INSTALLATION AND WIRING392.3.5 Peripheral devices(1) Selection of peripheral devicesCheck the capacity of the motor to be used with the inverter you

Page 159

INSTALLATION AND WIRING40!!!! Installation and selection of no-fuse breakerInstall a no-fuse breaker (NFB) in the power supply side for protection o

Page 160

INSTALLATION AND WIRING41(2) Selecting the rated sensitivity current for the earth leakage circuit breakerWhen using the earth leakage circuit break

Page 161

INSTALLATION AND WIRING42Progressive Super Series(Type SP, CF, SF,CP)Conventional NV(Type CA, CS, SS)5mLeakage current (Ig1) (mA) 33 ×1000m = 0.17Le

Page 162

INSTALLATION AND WIRING432.3.6 Instructions for compliance with U.S. andCanadian Electrical Codes(Standard to comply with: UL 508C)(1) Short circuit

Page 163

INSTALLATION AND WIRING442.3.7 Instructions for compliance with the European standards(The products conforming to the Low Voltage Directive carry th

Page 164

INSTALLATION AND WIRING45(2) Low Voltage Directive1) Our view of transistorized inverters for the Low Voltage DirectiveTransistorized inverters are

Page 165 - <Operation procedure>

This chapter provides the basic "operation/control" for useof this product.Always read this chapter before using the equipment.3.1 Pre-Opera

Page 166

A - 5 CAUTION!The electronic overcurrent protection does not guarantee protection of the motorfrom overheating.!Do not use a magnetic contactor on the

Page 167 - MODE SET REV

3.1 Pre-Operation Information463 OPERATION/CONTROL3.1 Pre-Operation Information3.1.1 Types of operation modesThe inverter can be operated in any of &q

Page 168

47(3) Combined operation mode 1 (Pr. 79 "operation mode selection" = 3)The start signal is an external signal.The frequency setting signal i

Page 169

48(5) Communication operation mode(Pr. 79 "operation mode selection" = 0 or 1)Communication operation can be performed by connecting a perso

Page 170

3.2 About the Control Panel493.2 About the Control PanelWith the optional control panel (FR-PA02-02), you can run the inverter, set thefrequency, moni

Page 171

503.2.2 Control panel mode is changed by pressing the MODE key!Frequency setting mode (Note)HzPUMODE SET REVSTOPRESETFWD!Monitoring mode MODE SET RE

Page 172 - C H A P T E R 5

513.2.4 Frequency settingSet the frequency value used for operation performed under the operation commandgiven by the RUN key (FWD or REV key) in the

Page 173 - 5.1 Errors (Alarms)

52(1) Example: To change the Pr. 79 "operation mode selection" settingfrom "2" (external operation mode) to "1" (PU oper

Page 174 - PROTECTIVE FUNCTIONS

533.2.6 Operation modeThe operation mode change method which is shown below is only allowed when Pr. 79"operation mode selection" is "0

Page 175

54(1) Alarm historyFour past alarms can be displayed with the / key.("." is appended to the most recent alarm.)When no alarm exists, E._ _0

Page 176

3.3 Operation553.3 Operation3.3.1 Pre-operation checksBefore starting operation, check the following:!SafetyPerform test operation after making sure t

Page 177

CONTENTSI1 OUTLINE 11.1 Pre-Operation Information ...11.1.1 Pre

Page 178 - (2) Minor fault

563.3.2 External operation mode (Operation using the external frequency setting potentiometer and external start signal)(1) Operation at 50HzO

Page 179 - (3) Warnings

573.3.3 PU operation mode (Operation using the control panel)(1) Using the control panel (FR-PA02- 02) for operation at 50Hz withdigital frequency set

Page 180

583.3.4 Combined operation mode 1 (Operation using both external start signal and control panel)When the start signal is provided externally (

Page 181 - 5.1.4 Resetting the inverter

593.3.5 Combined operation mode 2When the running frequency is set from a potentiometer connected across terminals2-5 (frequency setting potentiometer

Page 182 - 5.2.1 Motor remains stopped

C H A P T E R 4P A R A M E T E R SThis chapter explains the "parameters" of this product.With the factory settings, the inverter is design

Page 183 - 5.2.6 Speed does not increase

4.1 Parameter ListPARAMETERS604 PARAMETERS4.1 Parameter List4.1.1 Parameter listFunc-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFacto

Page 184 - 5.2.10 POWER lamp is not lit

PARAMETERS61Func-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFactorySettingReferTo:Custo-merSetting27 Multi-speed setting (speed 7)0 t

Page 185 - 5.3.3 Periodic inspection

PARAMETERS62Func-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFactorySettingReferTo:Custo-merSetting60Shortest acceleration/deceleratio

Page 186 - 5.3.5 Pressure test

PARAMETERS63Func-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFactorySettingReferTo:Custo-merSetting117 Station number 0 to 31 1 0 1161

Page 187

PARAMETERS64Func-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFactorySettingReferTo:Custo-merSetting160User group read selection0, 1, 1

Page 188 - Periodic*

II3 OPERATION/CONTROL 463.1 Pre-Operation Information ...463.1.1

Page 189 - <Checking method>

PARAMETERS65Func-tionPara-meterNumberNameSettingRangeMinimumSettingIncrementsFactorySettingReferTo:Custo-merSettingStopselectionfunction250 Stop selec

Page 190 - 5.3.7 Replacement of parts

PARAMETERS664.1.2 List of Parameters Classified by Purpose of UseSet the parameters according to the operating conditions. The following list indicate

Page 191

PARAMETERS67Parameter NumbersPurpose of UseParameter numbers which must be setFrequency meter calibration Pr. 55, Pr. 56, Pr. 158, Pr. 901Monitor disp

Page 192 - Fan connector

PARAMETERS684.1.3 Parameters recommended to be set by the userWe recommend the following parameters to be set by the user.Set them according to the op

Page 193 - (2) Smoothing capacitors

4.2 Parameter Function DetailsPARAMETERS69Pr. 3 "base frequency"Pr. 19 "base frequency voltage"Pr. 71 "applied motor"Pr.

Page 194

PARAMETERS70Pr. 13 "starting frequency"Pr. 38 "frequency at 5V (10V) input"Pr. 39 "frequency at 20mA input"Pr. 79 "

Page 195

PARAMETERS71Pr. 14 "load pattern selection"Pr. 71 "applied motor"Pr. 80 "motor capacity"Pr. 83 "rated motor voltage

Page 196 - SPECIFICATIONS

PARAMETERS72! ! Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)4.2.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6,

Page 197 - 6.1.1 Model specifications

PARAMETERS73Note:1. The multi-speed settings override the main speeds (across terminals 2-5,4-5).2. The multi-speeds can also be set in the PU or exte

Page 198

PARAMETERS74<Setting> "Use Pr. 21 to set the acceleration/deceleration time and minimum settingincrements:Set value "0" (factory

Page 199

III4.2.7 DC injection brake (Pr. 10 to Pr. 12)...764.2.8 Starting frequency (Pr. 13) .

Page 200

PARAMETERS754.2.6 Electronic overcurrent protection (Pr. 9, Pr. 48)Pr. 9 "electronic thermal O/L relay"Pr. 48 "second electronic overcu

Page 201

PARAMETERS76! ! DC dynamic brake (Pr. 10, Pr. 11, Pr. 12)4.2.7 DC injection brake (Pr. 10 to Pr. 12)Pr. 10 "DC injection brake operation frequenc

Page 202 - Cooling fan

PARAMETERS774.2.8 Starting frequency (Pr. 13)Pr. 13 "starting frequency"You can set the starting frequency between 0and 60Hz." Set the

Page 203 - APPENDIX

PARAMETERS784.2.9 Load pattern selection (Pr. 14)! Load pattern selection (Pr. 14)Pr. 14 "load pattern selection"You can select the optimum

Page 204 - Appendix 1 Data Code List

PARAMETERS79Pr. 20 "acceleration/decelerationreference frequency"Pr. 21 "acceleration/decelerationtime increments"Related paramete

Page 205 - Automatic

PARAMETERS80Pr. 9 "electronic thermal O/Lrelay"Pr. 48 "second electronic overcurrent protection"Pr. 73 "0-5V/0-10V selection&

Page 206 - Auto-tuning setting/status

PARAMETERS81<Setting>"In Pr. 22, set the stall prevention operation level. Normally set it to 150% (factorysetting). Set "0" in P

Page 207

PARAMETERS82Pr. 3 "base frequency"Pr. 7 "acceleration time"Pr. 8 "deceleration time"Pr. 20 "acceleration/decelerati

Page 208 - REVISIONS

PARAMETERS83! Regenerative brake duty (Pr. 30, Pr. 70)4.2.13 Regenerative brake duty (Pr. 30, Pr. 70)Pr. 30 "regenerative function selection"

Page 209 - MITSUBISHI ELECTRIC

PARAMETERS84! ! Frequency jump (Pr. 31 to Pr. 36)4.2.14 Frequency jump (Pr. 31 to Pr. 36)Pr. 31 "frequency jump 1A"Pr. 32 "frequency ju

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